CEMENTING & FRACTURING UNITS

FRACTURING TRUCK

  • The imported dual fuel assembly is suitable for CNG\LNG, and the highest power substitution rate is 70%.
  • High pressure grade is 140MPa, which meets the high-pressure construction requirements, and 105MPa discharge manifold is
    available.
  • The reinforced sub-beam and truck-mounted structure is applied with good off-road performance and mobility, and suitable for the special road conditions in oil fields.
  • Network control system is applied to realize the remote and automatic control both for single machine and machine sets.
  • Multiple automatic safety protection system is applied for making sure safe operation.

Base Specification

Model 3000HP FRAC FLEET 2500HP FRAC FLEET
Engine Rating 3000 HP 2500 HP
Max. Displacement 1020 gpm (3860 L/min) 673 gpm (2547 L/min)
Max. Working Pressure 20,000 psi (140 MPa) 15,000 psi (105 MPa)
Chassis MAN BENZ MAN BENZ or upon request
Frac Pump 5-cylinder or 3-cylinder 5-cylinder or 3-cylinder

BLENDER TRUCK

  • Compact structure makes the truck easy for field construction works and arrangement
  • Reasonable design of hydraulic system and power system makes the truck easy for field operation and maintenance;
  • The chassis and engine can work independently
  • The butterfly valve is used to switch inlet and outlet, so makes it convenient for pipeline connection on site; The blending tank is of vertical stirring type, which can make blending more evenly
  • The conveyor is of slide-way structure with independent hopper, so makes it convenient for construction works
  • Automatic level control system can effectively avoid full tank
  • Full hydraulic drive power system with reasonable pipeline arrangement ensures stable and reliable working performance and convenient operation.

Base Specification

Model 130 BBL Blender 100 BBL Blender
Max. Water Discharge Rate 130 (20) 100(16)
Max. Delivery Pressure 100 (0.7) 100 (0.7)
Max. Proppant input Capacity 28570 (12960) 23148 (10500)
Chassis MAN BENZ or upon request MAN BENZ or upon request

MANIFOLD TRUCK

  • Nominal working pressure up to 140MPa, which make the truck applicable to large-scale shale gas fracturing works
  • Skid-mounted HP and LP manifold can be dismantled or assembled flexibly as per actual construction needs
  • The check valve can control the high-pressure fluids, so as to eliminate the impact of fracturing fluids on the pump
  • The truck has various types of elbow unions and straight pipes, which can make the truck flexible for construction works and convenient for field arrangement
  • The truck has a hose box, which makes the truck has better pipe carrying capacity
  • The truck has a hydraulic crane, which can realize freely loading and unloading.

Base Specification

Model 140MPa Manifold Truck 105MPa Manifold Truck
High Pressure Manifold Rating Pressure 20,000 psi (140 MPa) 15,000 psi (105 MPa)
High Pressure Manifold Connections 8 8
High Pressure Connection Size 3" FIG2002 3" FIG2002 / 4" FIG1502
Chassis MAN, BENZ or upon request MAN, BENZ or upon request

FRACTURING DATA VAN

  • Remote control function on Fracturing Truck;
  • Remote control function on Blender Truck; System data collecting, saving and displaying;
  • System video monitoring function;
  • Access management function;
  • Remote monitoring function;
  • Ethernet communication;
  • Control on thirty two fracturing units.

Base Specification

Model LSPE 32 Data Van
Max. Number of Fracturing Unit Controls 32
Max. Number of Blender Controls 2
Industrial Computers 3
Chassis MAN, BENZ or upon request

CEMENTING TRUCK

  • Super power, double diesel engines and double pumps, double the efficiency of continuous large displacement operation.
  • Water pump and spray pump, circulation pump and charging pump are interchangeable.
  • Closed type hydraulic system, improving the efficiency and optimize the energy
  • Auto mixing system, improving the degree of automation.
  • Stable cement mixing density and accurate calculations.
  • Accurate metering of HP wellhead flow.
  • Bacl-to-back layout of plunger pumps,making more space for future maintenance, accordingly saving the labor force and ensuring personnel safety.

Base Specification

Model GJC100-30
Max. Pressure 14500 psi (100 MPa)
Max. Displacement 793 gpm (3 m3/min)
Max. Mixing Capacity 608 gpm (2.3 m3/min)
Cement Slurry Density 1 to 2.6 g/cu.cm
Volume of Mixing Tank 10 bbl

CONTINUOUS MIXING SKID

  • Anti-clogged design of mixer to improve mixing effect.
  • The lifting platform automatically transporting the powder material to the top of the tank, reducing the labor intensity.
  • Using mechanical pin assy to protect electronic scale from mechanical damage during the transportation.
  • One-key intelligent control mode, stable and reliable.
  • The labyrinth design in mixing tank prolonging the swelling time, improving the mixing capacity and quality
  • Self-powered, continuous fracturing fluid can be prepared in the field.
  • Use manual and automatic control modes to satisfy different applications.
  • Skid mounted, easy for move.

Base Specification

Model Contimuous Mixing Skid
Max. fresh water flow of suction pump 10 m3/min
Max. fresh water flow of discharge pump 10 m3/min
Fluid feed pump displacement range
Gear pump : 50–400
Plunger pump : 20-100
Mixing tank volume 13 m3
Powder tank volume 5 m3
Max. displacement of screw conveyor 100 L/miN
Max. speed of agitator 200 rpm
Concentration accuracy of solution 2%

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